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Jacking

Subject: Jacking
From: JohnJMoran@aol.com
Date: Thu, 20 Jan 2000 15:22:23
The golf cart tire supplied  rubbed the inside of the gear fork so I recently 
needed to jack the fuselage up to allow changing the tire to a Macreary.  The 
fuselage is on the gear in my garage, stabilized with legs from the plywood 
spar stubs.

Prior discussion on this forum suggested lift pads under the wings for 
jacking however this requires considerable space i.e. a hangar or working in 
the driveway which is not practical at this time of year.

To jack the fuselage up without installing the wings I made a jack pad from a 
6 inch long  piece of  2 X 8.  This was temporarily held up against the gear 
arm so that it cleared the tire by about 1/4 inch and the arc on the inside 
of the leg was traced onto the wood.  Four 1/4 inch holes were drilled 1/4 
inch from this arc, closer to the tire.  The centermost holes were 1 inch 
---From the centerline; the others were spaced  1 inch beyond the center holes. 
 
The top surface was countersunk for the nuts fitted to bolts through these 
holes.  Two inch long 1/4 inch bolts, washers and nuts were installed.  Half 
inch long sections of plastic tubing left over from the fuel gauge were 
fitted to the protruding part of each bolt.  Thus, this wood piece fits 
against the gear arm, the nuts are below the surface, and the plastic pieces 
protect the inside of the arc where the bolts contact it to prevent the wood 
---From sliding up the arm.

A piece of 2 X 4 was cut to fit crossways onto the bottom side of the 2 X 8.  
This 2 X 4 was cut lengthwise at 45 degrees  through one corner.  This was 
then screwed to the 2 X 8 using 3 lag screws (large wood screws with hex 
heads) where the heads were countersunk so that they were below the upper 
surface of the 2 X 8.  The 45 degree section is oriented so that when the 
jacking block is in place this provides a horizontal surface for the jack to 
fit against.

In use, a piece of cloth is placed between the jacking block and the gear arm 
to protect the paint.  I used an inexpensive floor jack to lift the fuselage 
-- this must be used from the side rather than from the front of the aircraft 
otherwise the wheels on 
the jack interfere with the main wheel.  When jacked this way, the gear arm 
will extend slightly during jacking because the jack point is closer to the 
arm's fulcrum. The fuselage had to be lifted about 2 inches to have the wheel 
clear the floor due to this effect.  As the fuselage is jacked, spacers 
should be added under the stabilizing arms to maintain the fuselage 
approximately level side to side.

I was initially hesitant to remove the wheel while supporting the fuselage 
with my wondrous invention. I jacked it up slowly and let it sit for a while, 
pushed on the fuselage a bit to establish that it was reasonably stable, etc. 
 Finally, I decided that it would hold for the hour or so it would take to 
change the tire.  Naturally, the tire wouldn't come off the rim so off to a 
tire shop  (it should hold for a couple more hours). After re-assembling with 
the new tire, the tube leaked due to a defect at the valve stem.  Eight days 
later it is now back on the gear with a new tube installed.

This little adventure does bring up a question:  What does one do if a tire 
problem occurs while traveling?  How does one jack the Europa up without a 
jacking block or wing pads?

John      A044            Newtown, CT


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