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Prop balance/dynamic testing

Subject: Prop balance/dynamic testing
From: Tony Krzyzewski <tonyk@kaon.co.nz>
Date: Sun, 23 Dec 2001 07:54:45

As part of the testing programme for the Airmaster we did a complete set of in

flight vibration tests of the hub/prop combination. We covered all flight modes

and, at the PFA's insistance, included rapid throttle backoff tests at VNE 
where another brand of CS prop had shown bad vibrations. 

The Airmaster hub/warp drive blade combination after static testing showed very

little vibration but still showed improvement after dynamic balancing - to the

extent that after the first flight following balancing we thought that the test

head had failed as there was almost no vibration indicated. We did note that 
replacing the plastic spinner with a metal one had a marked improvement on the

ability to easily balance the prop which is why a decision was made to make 
available metal spinners for use with the Airmaster hubs.

Also built into the controller is a function to lock out areas where a 
particular speed range can cause vibration. On the controllers supplied for 
Jabiru engines, for example, there are several bands which are locked out and 
the controller will not permit constant speed operation at those engine rpm 
settings. For the Rotax series no lockouts were necessary and the prop can be 
set to operate at constant speed right across the range.

Regards

Tony
... in the middle of spraying control surfaces.



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