europa-list
[Top] [All Lists]

Low-hold-current contactors and All-electric panel examples

Subject: Low-hold-current contactors and All-electric panel examples
From: Shaun Simpkins <shauns@hevanet.com>
Date: Fri, 10 Jan 2003 11:00:20
All:

Jim Nelson and a few others excepted, the XS cowl can't nicely fit a standard 
"big"
The Rotax-supplied alternator is of small capacity - 18A less
whatever the fuel pumps and ECU computer draw - and the vac. pad RPM is slower
than
Lycoming standard, so an SD-8 is derated to about 5A and an SD-20 to about 12A.
So good
"amperage conservation" needs to be practiced.

An annoyance is the 1A holding current of the battery contactor relay, which 
represents
appx. 8%
of the net Rotax alternator capacity.  If you choose to implement a fully 
redundant
system, with
dual batteries and alternators, you'll have at least 2 battery contactors, plus
crossfeed contactors,
so this drain can add up fast.  Although one can use manual contactors ( as Tony
K. did for
a while ) - possibly remotely activated via a Bowden cable - an alternative is
a power-managed
contactor, one example of which is the cii technologies EV-200
                http://www.ciitech.com/doc_generator.asp?doc_id1280
actuator to 130mA - an 8:1 reduction from a conventional contactor relay, and 
possibly
low enough to be insignificant.  It is highly reliable,
lightweight, and an easy retrofit to a standard power system.  Unfortunately, it
is a lot more expensive
than a conventional contactor relay - $75 instead of $15.  But it may make sense
if you don't want to go to
heroic (Bowden cable) lengths to control alternator loads.

I caution that this product has not been certified for the aircraft market, nor
have I actually tested it.  But

If you would like to see how the big boys do all-electric, check out the SR-22
Pilot's Operating Handbook
on the  Cirrus Design website
                http://www.cirrusdesign.com
Page 3-28 and Page 7-39 et. seq. are very interesting reading and a neat way of
implementing a dual-alt
dual-bat dual-bus system without the need for a crossfeed switch.  It's got Bob
Nuckolls' name all over it,
but I don't think he was a part of its design.  Warning:  the POH is 320+ pages
and a 2.8MB download.

Shaun Simpkins
...no longer building but still scheming...


<Prev in Thread] Current Thread [Next in Thread>