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On Jun 28, 2009, at 7:31 PM, JR Gowing wrote:
> On 16th May in a note to Ron P.  you suggested making splash moulds  
> between fuselage and panel to align and support the inst. panel when  
> mounting it in the fuselage -
>
> This sounds like a great idea, angles or what; would you like to  
> provide a few more details or perhaps a photo please?
Well Bob, if truth be told, when I reached that stage, I didn't find  
any particular difficulty aligning the panel moulding w/ its mounting  
holes in the firewall, so I did not follow my suggestion to Ron.
My panel molding is shock mounted to the firewall using those nice  
little isolation mounts w/ threaded studs on both ends thus allowing  
the mounts to be permanently bolted to the added flange on the panel  
molding. Installing the panel is then just a matter of aligning the  
studs w/ the holes in the firewall.
I'm doing my panel w/ sub-panels (as I suspect most builders are  
doing) including wire connectors so that, I can pull say the  
navigation/comm sub-panel or the flight instrument sub-panel...when  
doing so, the openings allow access to the aft face of the firewall if  
needed.
Along the edge of the vertical face of the purse shelf, I used 3 shock  
mounts w/ a stud in one end (bolting permanently to the firewall) and  
a threaded hole on the other end to receive a machine screw and washer.
Fred
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