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RE: Europa-List: Muffler melted hole in Radiator hose

Subject: RE: Europa-List: Muffler melted hole in Radiator hose
From: Karl Heindl <kheindl@msn.com>
Date: Fri, 5 Dec 2014 15:28:20
Gidday Tony=2C
Unfortunately I don't have any pictures yet and the aircraft is put away fo
r the winter. I intend to write an article for the Europa Flyer next year w
ith pictures.My and Frans Veldman's mods required considerable changes to t
he lower cowling. Moving the radiator to the front does not simplify the ma
in hose runs. There is very little room between engine and muffler. On the 
stbd side I used a long aluminum tube under the engine and then silicone to
 the pump. In addition I used some insulation where clearance was very tigh
t. On the port side the tube/hose goes around the outside and up to the res
ervoir=2C and is clear of all obstructions. But this necessitated making a 
slight bulge in the cowling to provide clearance going around the front exh
aust manifold. Also note that silicone is much more heat resistant than rub
ber. But having said all this=2C I think that the original setup was perfec
tly safe=2C but pay particular attention to the oil hose coming from the bo
ttom of the engine.Karl

From: tonyrenshaw268@gmail.com
Subject: Re: Europa-List: Muffler melted hole in Radiator hose
Date: Fri=2C 5 Dec 2014 19:52:00 +1100

Gidday Karl=2CWith reference to these radiator issues=2C could I please ask
 if you have any photos of your setup that you could beam over so that I ca
n keep them stockpiled till I install my engine=2C sometime in 2015? I have
 a 914=2C and all this talk of hoses melting surprises me that Europa aren
=92t circulating something. There appears to be a lot of informal adjustmen
t to avoid this issue=2C even involving those in the UK who have to build a
pparently to the letter of the law=2C but=2C if they had=2C it seems that t
here would have been more problems than there apparently have been. Still
=2C it seem like there is an omission regarding this=2C or at least a lack 
of ongoing overseeing by Europa=2C or am I wrong? RegardsTony Renshaw
On 4 Dec 2014=2C at 12:03 am=2C Karl Heindl <kheindl@msn.com> wrote:Mark=2C
Another precaution you might want to consider is to use a combination of si
licone hose and aluminium tube for the two lines to/from the radiator. You 
can obtain both from autosiliconehoses.com in the UK. They also have angle 
pieces so you can make up any shape including  the 180 degree U-shape.But I
 don't understand where your hose is so close to the muffler=2C when the ra
d is at the back.My setup is now altogether different as I positioned a cus
tom made radiator to the front of the engine between the two exhaust pipes
=2C at a 45 degree angle.  

From: markandrhonda@harveyfarm.net.au
Subject: Re: Europa-List: Muffler melted hole in Radiator hose
Date: Wed=2C 3 Dec 2014 18:41:46 +1000

Thank you for your replies. I am back at work at the moment so I won=92t be
 able to get back out to look at till next week.  Will definitely look at t
he option of moving the radiators back.  I=92m not too keen on sleeving or 
shielding and leaving it in the position it is so close to the muffler.  I 
think I might have to move it away as far as I can and Shield it then.  I a
gree that if Europa knew about it in the past they should pass it on to oth
er builders even if it only happens with some cases.  I=92m sure I would ha
ve made this modification as a precautionary  process if i had known. Regar
ds=2CMark   From: Kevin ChallisSent: Tuesday=2C December 02=2C 2014 9:03 PM
in Radiator hose Yes it happened to my Tri gear luckily my friend was flyin
g it.  The hose had been protected by thermo sleeve (sliver coated material
).  It still burnt through. The engine cooked and 4 heads and 3 barrels rep
laced which costs a fortune.  I moved the radiator and oil cooler back as f
ar as possible which has left sufficient space now. 

Kevin Challis  


On 2 Dec 2014=2C at 07:17=2C <markandrhonda@harveyfarm.net.au> <markandrhon
da@harveyfarm.net.au> wrote:

I have a xs tri gear with a 912s ready to fly[almost]. It has 5.3 hours on 
the clock. Two days ago I was setting the pitch stops on the prop when I lo
st most of the coolant. The starboard radiator hose had a hole melted throu
gh it from the muffler. The hose is only about 10mm to 15mm away from the m
uffler.  Has any one had this happen and if so how do you prevent it form h
appening again. Luckily it happened on the ground and not on the first flig
ht or any other for that matter. Regards MarkQLD Australia    

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