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Europa-List: Rear wing root socket problems

Subject: Europa-List: Rear wing root socket problems
From: Erik Dahlbäck <erik@erikdahlbeck.com>
Date: Sun, 6 Sep 2020 23:09:12
Hello,

First time posting here, hoping my attached photos are small enough, etc...

I'm trying to get Europa SE-XRX airworthy again after being grounded for 
two years. At first due to some hard-to-diagnose carburettor problems. 
914 float bowls, enough said... If interested, I have a post about it 
over at Rotax-Owners:
https://www.rotax-owner.com/en/912-914-technical-questions/6881-914ul-carburettor-gremlins?start=15


PROBLEM NO 1

Anyway, after fixing the engine and while doing the annual together with 
the previous owner/builder, it was discovered that the rear wing socket 
housing, part W26B, starboard side, was cracked in two parts. Further 
inspection showed that also the port side was cracked, albeit not having 
split in two just yet. Please see attached photos.

I've got the spares from the manufacturer however, I'm curious if this 
is a known problem? Any thoughts on what could be the cause? Anything 
further to look out for?

My local mechanic seemed just as puzzled as I was when looking at how 
thin this part is. I mean what is it, 2 mm?

One thing to consider: The aircraft was built as a monowheel but crashed 
on takeoff during flight testing, making a hard landing and a ground 
loop. The incident was traced to a construction error in the control 
line attachment to the rudder, causing alterations in the design (some 
of might be familiar with this). The aircraft was then repaired (by some 
sailplane workshop that seemed to know what they were doing, I've seen 
the photos at least). Among other things it got a new tail, a CS prop 
and was rebuilt as a trigear. Might this new discovery simply be residue 
of that old incident?

Also, the builder's manual states that the W26B and C parts should be 
loctited together. However, there was no trace of this. I'm not sure if 
that instruction has been there since the beginning or if it could be a 
later revision? However, I sort of have my doubts as to some loctite 
being able to strenghten this construction enough to not break from 
whatever broke this...?

Finally, any thoughts on how to reassemble these parts? Where does the 
Loctite go? Just on the barrel and make sure the holes align before i 
dries? How to you avoid getting loctite on the surfaces between the 
barrel and the socket body (W26A)?


PROBLEM NO 2

Due to various reasons, I only got around to cleaning the grease off the 
rear socket assemblies, in preparation for reassembly, but doing the 
loctite-work in a cold hangar, etc, and also enlisting the help of the 
very busy local mechanic, was more than I could get done before last winter.

Now, on inspection, the W26A socket bodies show signs of corrosion. 
Please see the other attached photos. Anyone have an opinion on just how 
bad this is? Do they also need changing? And does that require 
composite-work? I've been looking through the builder's manual but I'm 
afraid I'm not quite up to understanding all of it.


Any thoughts on both of the above issues would be greatly appreciated!


Sincerely,

Erik Gunneland Dahlbck
Linkping, Sweden
Europa SE-XRX



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