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Europa-List: Mono Master Cylinder Replacement

To: europa-list@matronics.com
Subject: Europa-List: Mono Master Cylinder Replacement
From: Erich Trombley <erichdtrombley@juno.com>
Date: Tue, 16 Jul 2024 18:34:32 -0700
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I had been meaning to post this to the forum and Area-51’s email jogged my 
memory.  I recently replaced the original mono master cylinder with a unit that 
has a built in reservoir.  See photo.  I never liked the idea of continuously 
bringing DOT3 brake fluid into the cabin to top off the master cylinder due to 
brake pad wear.   The new unit has more than enough brake fluid capacity in the 
reservoir such that it shouldn’t require refilling even with completely worn 
down brake pads.

Since the new unit mounts forward of the original, I fabricated a rail in order 
to utilize the original mounting holes in the tunnel.  This left room for the 
installation of a hydraulic line-lock parking brake. The plunger of the 
line-lock uses the existing filler hole on the top of the tunnel.  The side of 
the classic cockpit module tunnel is approximate 15 degrees off vertical.  To 
allow the plunger to be perpendicular to the top of the tunnel I canted the 
line-lock by the same amount on the mounting rail. See photos.   

The new master has a smaller piston which really improves brake performance.  
It’s really quite remarkable.   I am finally able to hold the plane without 
undue effort during the run up when cycling the CS prop at 4300 rpm.  In fact, 
the parking brake holds up to 5000 rpm.   So happy to be rid of the wedge I use 
to stuff into the slot as a makeshift parking brake. The operation of the 
line-lock is so simple; pull back on the brake lever and simultaneously depress 
the plunger, then release brake lever.   To undo the parking brake simply pull 
back on the brake lever.  That’s it.  And the beauty of the design is such that 
you can’t inadvertently set the parking brake.  

I did have to replace the spring, which serves to push the plunger back up, 
with a softer one as the original one wouldn’t allow the plunger to remain 
depressed when I released the brake lever.  Additionally, I replaced the 
original bulky rubber knob on the plunger with a low profile one (just a screw 
actually).  Came out nice IMHO.

I purchased the unit from AliExpress for less than $10 US.  The Jamar parking 
brake was a bit more expensive at $60, although knockoff are out there for much 
less. 

Erich Trombley
N28ET
Classic Mono 914 
E-Props CS

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