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Re: Cutting Inspection Holes

Subject: Re: Cutting Inspection Holes
From: Tim Ward <xtr120992@xtra.co.nz>
Date: Sat, 13 Mar 1999 17:46:34
nigel_graham@mentorg.com wrote:
> 
>   > Has anyone used a fly cutter for cutting the access aperture? If so was it
>     >successful?
> 
>  I have hit on an absolutely foolproof way of cutting out perfectly circular
> inspection holes in the fuselage without risking the inadvertent chopping off
> of fingers (Stanley knife).
>  I bought a really cheap (25 pence) set of engineers dividers and ground one
> end to a chisel point. Placed the other point on the hole centre, and gently
> rotated between thumb and forefinger......Thats it! The sharpened end will
> cleanly cut through the fuselage skin. To prevent the the centre from boring
a
> hole, I usually tape on a thin piece of centre-punched alloy.
>  Since any inspection hole should have the inner and outer skins bonded
> together ( and how many of you have NOT done that on your trim tab slots?!!!),
> I use the same technique to cut out a one inch diameter larger hole (inner 
> skin
> only) than the inspection hole diameter......A neatly cut circle of bid
> completes the job.
>   AND....since the cut is so small...I can use the circular cutout as the
> inspection panel.....so no splash mouldings needed and a perfect fit
> guaranteed.
> 
>  All cheques to......
>    Nigel (147)

-- 
Timothy P Ward,            
12 Waiwetu Street,
Fendalton,                            
Christchurch,                                  
NEW ZEALAND.               
Ph/Fax 0064 03 3515166
email ward.t@xtra.co.nz


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