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RE: Substitute filler

Subject: RE: Substitute filler
From: Plantragg Developments <ptag.dev@ukonline.co.uk>
Date: Sun, 15 Aug 1999 09:29:44
Hi! Ian and other Europaphiles.
Yes Mine was the wing you saw Aircraft Coverings working on at Cranfield.
No, I'm not in their pocket !! but IMHO the materials are excellent 
although very costly. The Superfill is extremely light and cuts back very 
easily compared to the Ampreg filler although I'm given to understand that 
the Ampreg people have recently developed another type probably under 
pressure brought by Polyfibre success. Can't for the life of me understand 
why Europa are still persisting with the outdated type. It is so sticky to 
sand in the first instance then it just is so full of pinholes a swarm of 
bees would think all their birthdays had come at once!!!!!
The Polyfibre Superfill does have occassional pinholes but they are quickly 
filled by scrubbing the corner of the roller across them, that is the 
roller used to apply the white filler primer first coat.
However IMOH the methods used on the demo go a longway to get you to use 
more than necessary . I have had to sand so much off to find the original 
wing profile it is unbelievable. However I yet have to have a final spray 
job on a wing to make a quality of finish declaration.
I am using Courtaulds Aerospace (now PRC-DESOTO INTERNATIONAL LTD)  FR89 
primer and CA 40,000 High Durability UV Protected Top coats.
Latest paint technology as used by many airlines and indeed by the Royal 
Air Force, at altitudes with hundreds of times more exposure to radiation 
than our machines will have to withstand.(not forgetting the bug and rain 
impact erosion factors!)
SO obviously I'm unable to voice opinion on the Polyfibre top coat, 
although similarly they have recently combined their UV protection into the 
top coat .I had experience needing to cutback the finished tailplane after 
application of the CA 40000 had been cured along with my whole Europa at 45 
degrees and needed really sharp 3m's sanding paper to cut through the top 
coat it was so hard ,which must give an indication of it's durability.
Hopefully this info. assists you with your decision , above all I agree 
that the original Amreg filler route is well outdated .
BFN
Bob Harrison 337 G-PTAG

-----Original Message-----
From:        Ian Robson [SMTP:ian@robson54.freeserve.co.uk]
Sent:        14 August 1999 14:56
Cc:        paul
Subject:        Substitute filler

My colleagues and I are at the end of constructing the first stage of an xs 
model, and were thinking of using the superfill filler produced by 
Polyfibre,  as opposed to the standard filler supplied by the factory. We 
saw it at the Cranfield PFA rally and it seemed pretty impressive. Does 
anyone have  experience of the system, or hold  views on substituting the 
material?


Regards

Ian Robson.


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