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Rotax oil change

Subject: Rotax oil change
From: Roger Anderson <PRAnderson@dcanderson.freeserve.co.uk>
Date: Mon, 10 Jul 2000 11:11:33

The Rotax service manual calls for both magnetic plugs to be inspected 
during an oil change, but apparently later engines only have one plug. I 
mistakenly removed the plug on the bottom of the sump in line with the 
bango bolt only to find that it was not magnetic, and has to be replaced 
using locktite, which entails a thorough cleaning of mating surfaces - 
not easy in situ.
I failed in my attempt to remove the real plug, which is located towards 
the bottom port side of the gearbox and is apparently  taper plug, and 
so at the suggestion of Graham Singleton I have put a small magnet in 
the oil reservoir. The magnet came from a magnetic catch, and it 
conveniently had a hole which made it simple to bolt to the bottom plate 
which holds the gauze filter in the reservoir. Removing the bottom plate 
when doing an oil change is no bad thing as all the sludge tends to 
collect under this plate. While doing this I decided to drill the bolt 
which secures the clamp holding the top of the reservoir, in order to be 
able to wire lock it, as I was not impressed by the security of this 
bolt.
I hope these comments may be of interest to anyone like me doing their 
first twenty five hour check.
Roger Anderson. G-BXTD.



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