Rowland, Your 1 metre roll should have an edge length , cut at 45 degrees
of root 2 which is 1414mm. A `100mm strip will be an extra141.4 mm long, ie
1555mm. It will of course have pointed ends, but I would use the strip as it
comes and simply butt joint triangles into the ends, with the second layer
laid the other way up so that the seams do not coincide. Preparing the layup
on the bench, with cling film both sides of the wetted cloth makes it more
manageable, uncovering a small section at a time to lay it into flange
groove. Happy New Year, David
----- Original Message -----
From: Rowland & Wilma Carson <rowil@clara.net>
Subject: aileron hinge flange BID size
> I've had a look in the archives and the H&T and can't find anyone
> else mentioning this particular problem, so maybe I am being stupid
> somehow! (No doubt someone will tell me if that is the case ....)
>
> I am shortly about to do the aileron hinge flange layups. For each
> aileron, my manual calls for 2 pieces of of BID (cut at 45 degrees as
> usual) "full length" by 100m wide. The full length of my aileron is
> about 1540mm, but the longest piece of BID 100mm wide I can cut from
> a 1-metre width at 45 degress is about 1315mm.
>
> Do I cut it somewhat wider than 100mm and stretch until it is the
> right length (hoping it hasn't got too narrow by then)?
>
> Do I make it in 2 pieces, with a small (what length?) overlap overlap
> at the joint?
>
> I'm inclined to cut pieces 900 long and 640 + overlap (say 670 for a
> 30mm overlap, which feels good to me). The longer pieces would be
> used at opposite ends on the first and last layers, so that the
> joints are not on top of each other but are not so far off-centre as
> to interfere with the hinge area and cause extra thickness there.
>
> Any thoughts would be welcome - including the official factory line
> on this! I have the second aileron to fettle up ready for the layup,
> so hope to have answers by the time I've got that ready.
>
> regards
>
> Rowland
>
> | Wilma & Rowland Carson <http://home.clara.net/rowil/>
> | <rowil@clara.net> ... that's Rowland with a 'w' ...
|