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Re: Europa-List: Door Fitting

Subject: Re: Europa-List: Door Fitting
From: Fred Fillinger <n3eu@comcast.net>
Date: Tue, 31 Aug 2004 00:37:19

> The guys at Phoenix Composits and others including myself have taken
2
> layers of very light bid about 3/4" wide and have covered the entire
> perimeter interface between the door and plexiglass.  The PC guys
have
> noted that after the aircraft has been painted and over time a small
crack
> in the paint along this interface occurs almost without fail.  With
all the
> planes they have done they say that this is the hot setup.
>
> Steve

I was planning, since gelcoat down to sort of black has been removed,
to add a few drops of black epoxy tint to the Redux.  Brush on a thin
skim coat in the rebate, and then fully bond with tinted Redux few
hours later.  The resulting black border solves the paint
border/filler cracking problem, and a similar technique looks really
good on Grumman AA-x series aircraft, where they attach the windshield
to a metal bow.  You paint the bow black; paint the plexiglass inside
border black; then affix with black RTV.  I can't get to it for a
while, with some corporate tax clients due 9/15.  But if anyone wants
to try it first, I won't mind the feedback!  :-)

Reg,
Fred F.




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