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Re: Europa-List: Throttle Cables.

Subject: Re: Europa-List: Throttle Cables.
From: Fergus Kyle <VE3LVO@rac.ca>
Date: Tue, 25 Oct 2005 23:25:31

Erich,
            Boy, do I wish I'd read that two months ago. I appreciate the 
gesture, but I'll be wriggling into the occupied monowheel tunnel to free 
the throttle box and rebuilding with bowden wire............
            Guess I should have had the sense to see that on my own!
Cheers, Ferg

----- Original Message ----- 
From: "Erich Trombley" <erichdtrombley@juno.com>
Subject: Europa-List: Throttle Cables.


<erichdtrombley@juno.com>
|
| Patrick,
| Regarding the throttle cables.  Remove and throw away the inner cable and 
replace it with a solid Bowden cable/wire from ACS part number 05-15500.  It 
comes with a metal casing that you will not need so discard it.    You will 
need to form the end of the cable over an AN111 Cable Bushing and Redux in 
place.  This will be attached to the standard Europa throttle lever. The 
open end attaches to the Rotax engine as per the manual.
| As an engineer I could never understand why Europa used a cable for the 
throttle linkage.  Cables are designed for tension not compression.  It is 
quite easy to kink a cable when using it in compression.  The solid wire 
Bowden cable is designed for compressive loads.  Also using the Bowden 
cables will over come and 'stiction' and there is virtually no play in the 
throttle linkage.  Good luck
|
| Erich Trombley
| N28ET Classic Mono 914
| Patrick wrote
|
| "Having just fitted two new (massively expensive) throttle cables to  cure 
the
| apparent problem of 'stiction', I find that nothing has changed,
|
| Despite being meticulously careful in the fitting (no kinks etc) and
| following the build manual instructions, I cannot find a way to get the
| throttle
|
| cables to operate properly i.e. the throttle will not open when  the lever 
is
| moved forward as the throttle lever spring does not overcome  the friction
| between inner and outer.
|
| Any suggestions for a solution (stronger springs, oil??) would be 
welcomed.
|
| Patrick"
|
|
| Patrick,
|
|
| Regarding the throttle cables. Remove andthrow awaythe inner cable and 
replace it with a solid Bowden cable/wire from ACS part number 05-15500. It 
comes with a metal casing that youwill not need sodiscard it. You will need 
to form the end of the cable over an AN111 Cable BushingandRedux in place. 
This will be attached to the standard Europa throttle lever. The open end 
attaches to the Rotax engine as per the manual.
|
|
| As an engineer I could never understandwhy Europa usedacable for the 
throttle linkage. Cables are designed for tension not compression. It is 
quite easy to kink a cable when using it in compression. The solid wire 
Bowden cable is designed for compressive loads. Also using the Bowden cables 
will over come and 'stiction' and there is virtually no play in the throttle 
linkage. Good luck
|
|
| Erich Trombley
|
|
| N28ET Classic Mono 914
|
|
| Patrick wrote
|
|
| "Having just fitted two new (massively expensive) throttle cables to cure 
the
| apparent problem of 'stiction', I find that nothing has changed,
|
| Despite being meticulously careful in the fitting (no kinks etc) and
| following the build manual instructions, I cannot find a way to get the
| throttle
|
| cables to operate properly i.e. the throttle will not open when the lever 
is
| moved forward as the throttle lever spring does not overcome the friction
| between inner and outer.
|
| Any suggestions for a solution (stronger springs, oil??) would be 
welcomed.
|
| Patrick"
|
|
|
|
|
| 



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