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RE: AW: Europa-List: Fuel tank - bulges and leakage.

Subject: RE: AW: Europa-List: Fuel tank - bulges and leakage.
From: Jerry Rehn <rehn@rockisland.com>
Date: Sat, 3 May 2008 17:23:38

Fred
There are sloshing products for sealing the inside of fuel tanks. The
question is will they work in our tanks. I know they have it for fiberglass
and aluminum and some of the sloshes are epoxy based. We know epoxy sticks
to our tanks. Maybe you could check out Jeffco Products they make epoxy fuel
tank sealers. I am sure they will show up in a Google. Maybe they could tell
us if would make sense.
Jerry 

-----Original Message-----
From: owner-europa-list-server@matronics.com
[mailto:owner-europa-list-server@matronics.com] On Behalf Of Fred Klein
Sent: Saturday, May 03, 2008 3:15 PM
Subject: Re: AW: Europa-List: Fuel tank - bulges and leakage.


On Saturday, May 3, 2008, at 07:00 US/Pacific, david miller wrote:

> It looks as if the failure rate for the plastic tanks is less than 1%, 
> I would imagine that
> welded tanks will in time have their own share of problems. Perhaps 
> all that is required is for the factory to beef up the existing design 
> a little , and ensure that the tanks are well flourinated.

David,

Thank you for your optimism...I certainly hope your take on this holds 
up over time.

For myself (in the midst of my build w/ the top just clecoed in place 
and no fuel in the tank, I'm inclined to essentially live w/ the 
possibility of tank replacement at some time in the future.

I am laying up a stiff, full width FG strip, cushioned w/ 1/8" closed 
cell flexible foam, which will slide between the spacers and the front 
face of the tank in order to guard against potential tank contact w/ 
the aileron control rod; it will have a generous curve to allow for 
some bulging (but not so much as would interfere with the spars) and be 
bonded full width to the underside of the shelf layup. I'll post a pix 
in the next few days. I recognise that this may do nothing to alleviate 
potential cracking around the tunnel, and I'm looking into the 
possibility of some foam ala Ron Pagoris's postings.

This tank situation is giving me another reason to build a "spit" which 
would allow the fuselage to rotate 360 degrees; if a miraculous coating 
turns up which inhibits or eliminates entirely the propensity for fuel 
to be absorbed into the HDPE material, I would disconnect my fuel 
lines, stopper the openings, pour a gallon or so in the tank and give 
the entire fuselage about 10 revolutions in both directions.

jus rock and roll,

Fred



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