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Europa-List: filler

Subject: Europa-List: filler
From: Graham Singleton <graham@gflight.f9.co.uk>
Date: Sat, 8 Nov 2003 10:01:13

>Subject: Re: Europa-List: filler
>
>
>Jeremy,
>Although I am not up to using expancel yet I agree with Neville and Co. that
>mixing the epoxy before adding filler is a very good idea.
>I asked Neville if there was a recommend weight ratio to the expancel and he
>said to mix it until it is like bread dough, then apply a very light coating
>of epoxy

Jeremy
I found it very difficult to mix filler by weight, the Expansel is almost 
weightless, even 1/10th gm alters it. Viscocity and therefore spreadability 
varies with temperature. My recipe is

1       use a bit of colloidal silica, it helps spreading and flowing
2       get it all on in the first main application, sanded filler absorbs 
resin from later applications and leaves a hard ring at the 
feathered        edges, almost impossible to sand level.
3       I use a serrated scraper for the first coat, 2mm deep serrations, 
then go over with a straight scraper and more filler to level it 
out.         The other way is the strimmer line technique I've described 
before, that works well too on wings and things. Invented by 
Ron    Swinden, our first chairman

Graham

Graham 


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