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Re: Fuel leak/smell.

Subject: Re: Fuel leak/smell.
From: JohnJMoran@aol.com
Date: Tue, 10 Apr 2001 09:24:40

In a message dated 4/9/2001 12:52:24 PM Eastern Daylight Time, 
terrys@cisco.com writes:


> What have
> other builders done with the hoses
> going onto the tank outlets, tank
> filler, and tank vent tubes?
> Have you put the hoses on dry
> or with some kind of sealant?
> 


I used a light wipe of moly grease (black) on the fittings when installing 
fuel hoses to ease the assembly. This turns out to be the wrong thing to do; 
the hoses should be installed dry or with a few drops of fuel or light oil as 
lubricant according to my tech advisor. The problem is that a small blob of 
grease can collect as the hose is installed.  As fuel is pumped through the 
line, this little blob can break loose and be pumped along with the fuel.  
The real problem would occur should a blob of grease break free and lodge in 
a carburetor jet at a critical point on takoff.

Same kind of process found in people when a piece of a blood clot breaks off 
and moves into a position where it can cause trouble i.e. a CVA.

Sure enough, I noted little pinhead size blobs of grease caught in the fuel 
filters after the first engine run. My tech advisor suggested waiting a bit 
to see if the grease melted in the fuel, which it did -- this is fortunate 
but still leaves one a little queasy about the possibility of a larger blob 
lurking somewhere and floating free later.  I cleaned the carb float bowls 
and found a couple of specks of grease there also.  Checked the filters and 
bowls again prior to first flight and no more grease was found.  It was 
fortunate that I used black grease, otherwise it would have been impossible 
to see and evaluate the effects of this grease.

As far as fuel smell, it is noticeable initially when the doors are opened 
prior to installing the wings but disappears quickly. It's not noticeable 
during use since the airflow through the cockpit changes the air very rapidly.

John   N44EU



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